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To order free USPS Flat Rate Boxes or any other free Priority Mail or Priority Mail Express supplies go to the Store.
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Regardless of the size of the box, you can place whatever will fit comfortably inside (with the box closing securely and with no bulges), so long as the weight is 70 pounds or less and mail it for the flat rate.
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With this box, you also get a steep discount rate when mailing to an APO or FPO address.
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